Honda GL1800 Gold Wing 2001 - 2005 (Clymer M507-2)

This Clymer repair manual provides comprehensive maintenance, troubleshooting and repair information for Honda GL1800 Gold Wing models produced from 2001 to 2010. Written specifically for the do-it-yourself enthusiast, it covers everything from routine servicing and fault diagnosis to major repairs and complete overhaul procedures.

The manual contains 720 pages and includes additional 2006–2010 service information together with colour wiring diagrams for all 2001–2010 models on the supplied CD.

Includes:

• Honda GL1800 Gold Wing models (2001–2010)
• 2006–2010 supplementary service information
• 2001–2010 colour wiring diagrams on CD
• Airbag service procedures for applicable 2006–2010 models

Manual Contents: Quick Reference Data Chapter 1 – General Information

• Manual organisation
• Warnings, cautions and notes
• Safety information
• Serial numbers
• Fasteners and shop supplies
• Basic and precision measuring tools
• Electrical system fundamentals
• Basic service methods
• Storage
• Specifications

Chapter 2 – Troubleshooting

• Engine starting and performance
• Fuel system
• Engine and lubrication system
• Cylinder leakdown testing
• Clutch
• Gearshift linkage and transmission
• Electrical testing
• Final drive
• Front suspension and steering
• Brake system
• Cruise control
• Specifications

Chapter 3 – Lubrication, Maintenance and Tune-Up

• Fuel and tune-up procedures
• Cylinder identification and firing order
• Air filter
• Compression testing
• Spark plugs and ignition timing
• Valve clearance
• Engine idle speed
• Fuel hose inspection
• Throttle cable lubrication and adjustment
• Reverse operation
• Clutch
• Engine oil and filter
• Cooling system
• Emission control systems
• Final drive oil
• Tyres and wheels
• Brakes
• Lights and horn
• Steering and suspension inspection
• Specifications

Chapter 4 – Engine Top End

• Cylinder head covers
• Camshafts
• Cam chain, tensioner and timing sprocket
• Cylinder head
• Valves and valve components

Chapter 5 – Engine Lower End

• Engine removal and installation
• Rear crankcase cover
• Primary gears and output shaft
• Reverse shift arm
• Crankcase
• Pistons and connecting rods
• Crankshaft
• Oil strainer and pressure relief valve
• Oil pump
• Break-in procedures

Chapter 6 – Clutch

• Clutch fluid service
• Clutch system bleeding
• Clutch master cylinder
• Clutch slave cylinder
• Clutch cover
• Clutch assembly
• Specifications

Chapter 7 – Shift Mechanism and Transmission

• External shift linkage
• Mainshaft
• Gearshift spindle
• Shift forks and shift drum
• Countershaft

Chapter 8 – Fuel Injection and Emission Control Systems

• Fuel injection precautions
• Fuel and vacuum hose identification
• Fuel pressure and flow testing
• Fuel tank
• Air filter housing
• Fuel injectors
• Fuel pressure regulator
• Throttle body
• Fuel pump and relay
• BARO and MAP sensors
• Idle air control valve
• Throttle position sensor
• Engine Control Module
• Knock and oxygen sensors
• Vehicle speed sensor
• Emission control systems
• Specifications

Chapter 9 – Electrical System

• Battery and charging system
• Alternator
• Ignition system
• Starter and reverse system
• Lighting systems
• Combination meter
• Speedometer and tachometer
• Temperature and fuel gauges
• Switches and relays
• Fuses
• Audio system
• Antenna and speakers
• Specifications

Chapter 10 – Cooling System

• Temperature warning system
• Hoses
• Water pump
• Pressure testing
• Reserve tank
• Radiators
• Cooling fans
• Fan relay
• Thermostat

Chapter 11 – Wheels and Tyres

• Front and rear wheels
• Wheel runout and balance
• Front hub
• Tyre safety
• Tyre changing and repair
• Specifications

Chapter 12 – Front Suspension and Steering

• Handlebars
• Front fork
• Steering head and stem
• Steering bearing preload
• Steering head bearing races

Chapter 13 – Rear Suspension and Final Drive

• Shock absorber
• Suspension level relays
• Suspension linkage
• Swingarm
• Final drive

Chapter 14 – Brakes

• Linked Brake System (LBS)
• Brake fluid service
• Brake pads
• Brake calipers
• Master cylinders
• Delay valve
• Proportional control valve
• Brake hoses and pipes
• Brake discs
• Brake bleeding and flushing
• Specifications

Chapter 15 – Anti-Lock Brake System

• ABS service precautions
• ABS troubleshooting
• Wheel speed sensors
• Pulser ring
• ABS modulators
• ABS Electronic Control Unit
• Specifications

Chapter 16 – Cruise Control System

• Cruise control components
• Cruise control troubleshooting
• Cruise/reverse control unit
• Cruise control relays
• Cruise actuator
• Cruise control switches
• Specifications

Chapter 17 – Body Components and Exhaust System

• Engine side covers
• Seat and passenger seat
• Front and rear fenders
• Fairings
• Meter panel
• Mirrors and turn signals
• Windshield
• Top shelter
• Trunk and saddlebags
• Remote transmitter system
• Exhaust system

2006–2010 Supplementary Service Information

• Model-specific maintenance and repair procedures
• Fuel injection and engine management updates
• Charging and ignition system information
• Starter and reverse system procedures
• Lighting and instrumentation updates
• Audio and navigation system information
• Tyre Pressure Monitoring System (TPMS)
• ABS updates
• Cruise control information
• Body and fairing procedures
• Airbag system service procedures
• Specifications

Book Details:

• Manual: Clymer Honda GL1800 Gold Wing
• Pages: 720
• Model Coverage: 2001–2010
• Additional Media: CD containing 2006–2010 service information and 2001–2010 colour wiring diagrams