Marine Mercury / Mariner 4-90 HP Four-Stroke Outboard Shop Manual 1995 - 2000 (Clymer B710)

This Clymer repair and service manual provides detailed maintenance, troubleshooting and repair information for selected Mercury and Mariner carbureted four-stroke outboard motors produced from 1995 to 2006. It covers models ranging from 4 HP to 90 HP and includes step-by-step procedures, detailed photography, exploded parts views and wiring diagrams for the do-it-yourself owner or technician.

Includes:

• Mercury/Mariner 4 HP (1995–2006)
• Mercury/Mariner 5 HP (1995–2006)
• Mercury/Mariner 6 HP (1995–2006)
• Mercury/Mariner 9.9 HP (1995–2006)
• Mercury/Mariner 15 HP (1995–2006)
• Mercury/Mariner 25 HP (1995–2006)
• Mercury/Mariner 30 HP (1995–2006)
• Mercury/Mariner 40 HP (1995–2006)
• Mercury/Mariner 50 HP (1995–2006)
• Mercury/Mariner 75 HP (1995–2006)
• Mercury/Mariner 90 HP (1995–2006)
• Carbureted four-stroke outboard motors
• Models produced from 1995 to 2006

Excludes:

• 60 HP models

Manual Contents: Quick Reference Data Chapter 1 – General Information

• Manual organisation
• Notes, cautions and warnings
• Torque specifications
• Engine operation
• Fasteners
• Lubricants
• Gasket sealant
• Galvanic corrosion
• Propeller
• Specifications

Chapter 2 – Tools and Techniques

• Safety information
• Basic hand tools
• Test equipment
• Service hints
• Special tips
• Mechanic's techniques
• Specifications

Chapter 3 – Troubleshooting

• Troubleshooting test equipment
• Starting difficulty
• Starting system
• Ignition system
• Warning systems
• Charging system
• Fuses
• Power head
• Cooling system
• Gearcase
• Trim system
• Specifications

Chapter 4 – Lubrication, Maintenance and Tune-Up

• Oil level checks
• Fuel system leak inspection
• Steering system inspection
• Cooling system flushing
• Fuel requirements
• Fuel filter inspection
• Engine oil requirements
• Oil draining and filling
• Oil and filter replacement
• Oil screen cleaning
• Carbon deposit removal
• Anode inspection
• Timing belt and pulleys
• Hoses and clamps
• Thermostat inspection
• Gearcase lubricant servicing
• Water pump and impeller inspection
• Propeller shaft inspection
• Swivel and tilt tube lubrication
• Trim system fluid level check
• Starter maintenance
• Wiring inspection
• Compression testing
• Spark plugs
• Valve adjustment
• Carburettor adjustment
• Ignition timing
• On-boat testing
• Submersion procedures
• Specifications

Chapter 5 – Synchronisation and Adjustments

• Fuel system adjustments
• Valve adjustment
• Cables and linkage
• Specifications

Chapter 6 – Fuel System Chapter 7 – Electrical and Ignition System

• Battery
• Starting system
• Charging system
• Ignition system
• Warning system components
• Specifications

Chapter 8 – Power Head

• Flywheel removal and installation
• Inspection
• Power head removal
• Specifications

Chapter 9 – Gearcase

• Gearcase operation
• Gearcase identification
• Propeller
• Gearcase removal and installation
• Water pump
• Gearcase inspection
• Specifications

Chapter 10 – Manual Starter

• Removal
• Disassembly
• Assembly
• Installation
• Specifications

Chapter 11 – Power Trim and Midsection

• Power trim system
• Fluid filling
• Air bleeding
• Midsection
• Specifications

Chapter 12 – Remote Control

• Cable removal and installation
• Remote control disassembly and assembly
• Specifications

Additional Contents:

• Index
• Wiring diagrams

Book Details:

• Part Number: Clymer B710
• Pages: 576
• Coverage: Mercury/Mariner 4–90 HP carbureted four-stroke outboard motors
• Model Years: 1995–2006