Marine Yamaha Four-Stroke PWC Shop Manual 2002 - 2009 (Clymer W807)

This Clymer repair manual provides detailed maintenance, troubleshooting and repair information for selected Yamaha four-stroke Personal Water Craft models produced from 2002 to 2009. It is designed for the do-it-yourself owner and includes step-by-step procedures, detailed photography, exploded parts views and colour wiring diagrams.

Includes:

• Yamaha FX140 (2002–2009)
• Yamaha FX (2002–2009)
• Yamaha Cruiser (2002–2009)
• Yamaha FX Cruiser (2002–2009)
• Yamaha FX High Output (2002–2009)
• Yamaha FX Cruiser High Output (2002–2009)
• Yamaha VX (2002–2009)
• Yamaha VX Sport (2002–2009)
• Yamaha VX Deluxe (2002–2009)
• Yamaha VX Cruiser (2002–2009)
• Four-stroke models
• Colour wiring diagrams

Excludes:

• 1800cc models
• 2-stroke models

Manual Contents: Quick Reference Data Chapter 1 – General Information

• Manual organisation
• Warnings, cautions and notes
• Safety information
• Model identification
• Engine operation
• Fasteners
• Shop supplies
• Galvanic corrosion
• Tools and measuring equipment
• Electrical system fundamentals
• Service methods
• Specifications

Chapter 2 – Troubleshooting

• Engine operating requirements
• Starting the engine
• Fuel delivery
• Ignition system
• Electronic Fuel Injection (EFI)
• Charging system
• Warning system
• Cooling system
• Engine troubleshooting
• Compression testing
• Specifications

Chapter 3 – Lubrication, Maintenance and Tune-Up

• Pre-use inspection
• Fuel leak checks
• Water separator checks
• Battery inspection
• Steering system checks
• Throttle and shift control checks
• Quick Shift Trim Selector checks
• Drain plug checks
• Engine oil level
• Lanyard switch operation
• Water leak inspection
• Post-use inspection
• Cooling system flushing
• Cleaning
• Periodic maintenance schedule
• Engine oil and filter changes
• Air filter servicing
• Spark plugs
• Jet pump lubrication
• Bilge and siphon pump screen cleaning
• Water inlet filter cleaning
• Valve clearance adjustment
• Impeller clearance adjustment
• Specifications

Chapter 4 – Engine

• Engine removal and installation
• Oil tank and oil pump
• Reduction gear
• Camshaft cover and camshaft
• Cylinder head
• Cylinder block
• Oil pressure switch
• Engine Coolant Temperature sensor
• Oil pan
• Crankcase cover and crankcase
• Pistons and connecting rods
• Crankshaft
• Engine bearing selection
• Anodes
• Engine break-in
• Specifications

Chapter 5 – Drive System and Jet Pump

• Ride plate
• Intake grate
• Jet pump assembly
• Impeller housing
• Impeller
• Stator
• Stator bearing housing
• Intermediate bearing housing
• Steering nozzle
• Trim nozzle
• Reverse bucket
• Specifications

Chapter 6 – Fuel System

• Air filter and housing
• Throttle body
• Fuel rail
• Fuel injectors
• Fuel pump and module
• Throttle Position Sensor (TPS)
• Throttle cable
• Idle speed and synchronisation
• Specifications

Chapter 7 – Exhaust and Cooling System

• Exhaust pipe and outlet
• Water tank
• Exhaust hose
• Water lock
• Exhaust tube
• Exhaust overheat switch
• Exhaust manifold
• Cooling system
• Thermostat and housing
• Water pressure relief valve
• Water inlet filter
• Specifications

Chapter 8 – Electrical System

• Battery and cables
• Starter
• Flywheel
• Battery charge coil
• Pulser coils
• Ignition coils
• Engine Control Unit (ECU)
• Main relay
• Fuel pump relay
• Starter relay
• Electronic throttle control relay
• Voltage regulator/rectifier
• Tilt detection switch
• Colour wiring diagrams
• Specifications

Chapter 9 – Bilge System

• Bilge system operation
• Bilge pump
• Jet siphon pump
• Siphon break fitting
• Specifications

Chapter 10 – Steering, Helm and Controls

• Handlebars and covers
• Throttle cable and controls
• Quick Shift Trim Selector
• Start, stop and lanyard switches
• Steering cable
• Steering helm
• Steering switch and sensor
• Shift cable and shift lever
• Air temperature sensor
• Compass assembly
• Specifications

Additional Contents:

• Colour wiring diagrams

Book Details:

• Pages: 288
• Format: Clymer Personal Water Craft repair manual