Suzuki GSX-R1000 2001-2004 Online Manual (ECM377)

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Suzuki GSX-R1000 2001-2004 Online Manual

The Online Manual is not a printed product, not a PDF and not a download. Valid for 36 months

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Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki GSX-R1000, Haynes can help you understand, care for and repair your Suzuki GSX-R1000. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Suzuki GSX-R1000 can help maintain its resale value, save you money, and make it safer to ride.

GSX-R1000 (2001-2004)

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine principles / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Cylinder numbering and firing order / Engine rotation / Maintenance intervals / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable free play / Idle speed adjustment / Fast idle speed / Throttle valve synchronization / Fuel line inspection / Emission control systems / Exhaust control valve / Clutch adjustment / Shift pedal height / Cooling system / Tires and wheels / Front suspension / Steering check / Rear suspension / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shim / Valves and valve components / Pistons and cylinder block / Specifications

CHAPTER FIVE / ENGINE TOP END
Servicing engine in frame / Engine installation and removal / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Balancer shaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cover / Clutch release mechanism / Cable replacement / Lever assembly / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal/footrest / External shift mechanism / Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Pressure regulator / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable / Fast idle / Atmospheric pressure AP sensor / Camshaft position CMP sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Exhaust control valve / Exhaust control valve actuator EXCVA / Evaporative emissions control system / PAIR system / Self-diagnosis fuel injection / Troubleshooting / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
 Electrical basics / Electrical connectors / Battery / Charging system / Voltage regulator/rectifier / Stator coil / Ignition system / Crankshaft position (CKP) sensor / Ignition coil/plug cap / Starting system / Starter motor / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator / Thermo switch / Radiator fan / Radiator fan relay / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Rear coupling and rear sprocket / Bearing inspection / Front and rear hub / Wheel balance / Tires / Tire repair and changing / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebars / Left grip / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Swing arm pivot boss / Specifications

CHAPTER FOURTEEN / BRAKES
Brake fluid bleeding and draining / Brake pad inspection / Front and rear caliper / Front and rear master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Body panel fasteners / Rider seat / Passenger seat/tail cover / Front engine cover / Center cover / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side fairing / Tail piece / Front fender / Sidestand / Specifications

INDEX

WIRING DIAGRAMS

More details Language: English

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